Sunday, October 19, 2008

Craftsman Tool Cabinet. Part 3

With the final dryfit complete I disassembled the case and gave each piece a final sanding and started thinking about the glue up. As you can see, there are quite a few parts to this cabinet so you have to start with some sub assemblies. First I glued the vertical dividers to the thicker of the horizontal dividers and then I added the top divider. I clamped this assembly with a squaring block while I get the other parts in line. Starting with one side flat on the bench I placed the sub assembly in the corresponding dadoes. I glued the small vertical divider to the thick horizontal divider, I followed this with the shelf. Repeat with the next small vertical divider and the bottom shelf. I added the lower horizontal divider. I glued in the bottom dovetails and the two top stretchers. Finally I started the other side on the dovetails, painted some glue bottom half of the pins and the top half of the tails. I started banging the side down with my fist while lining up the interior dividers to meet with the dadoes on the side. Amazingly everything came together pretty easily. A few clamps to hold everything tight and I let it sit overnight.
Once the clamps were removed I attached the top to the case with some glue and a couple of screws in the back to help support the french cleat. I finished the cabinet with a coat of dark walnut Watco Danish oil, followed by a couple of coats of shellac. I cut a 1/2 inch thick plywood back and painted it dark green. I attached the plywood to the back with brad nails along the edge and across the stretchers.
I cut a french cleat to attach to the back to go with the cleats that I have around the shop wall. I also added a block to the bottom of the cabinet to hold the cabinet off the wall the thickness of the cleat.
Now I can take my time and make the doors and the drawers. The door inserts and the drawer fronts will be out of Ambrosia Maple.

"All that is gold does not glitter; not all those that wander are lost." - J. R. R. Tolkien

1 comment:

Shannon said...

Brad,

What an amazing difference that green plywood back makes! Much easier than doing a shiplap back and will offer great strength when wall mounting. I love the finish and the more traditional wood choice. Excellent work as always. I am itching to start on mine now.