Saturday morning I cut a fresh drawer side out of poplar and carefully lined up the pins and gave it a good whack with a mallet. This left a perfect impression of the pins on the tail board. I carefully cut out the tails and had a perfect fit, I may switch and use this method to begin with instead of cutting the tails and marking them on the pin board. I ran a groove around the bottom and inserted a 1/4 inch plywood bottom for the drawer.
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From all the pictures I've found of the original the edges of the legs seem rounded over, so I installed a 1/8th inch quarter round bit in the router table and ran the leg sides and ends. I inserted 1/2 inch plywood into the grooves at the top and bottom and glued up the sides. Sunday I removed the drawer and footstool from the clamps. I trimmed the pins flush on the drawers with a low angle block plane and sanded everything smooth. Next comes the finish and some antique hardware that I picked up last winter in upstate NY. Instead of rapping the edge of the stool in leather and using tacks like the picture of the original I plan on upholstering a piece of plywood with 4 inch foam to fit inside the top.
From all the pictures I've found of the original the edges of the legs seem rounded over, so I installed a 1/8th inch quarter round bit in the router table and ran the leg sides and ends. I inserted 1/2 inch plywood into the grooves at the top and bottom and glued up the sides. Sunday I removed the drawer and footstool from the clamps. I trimmed the pins flush on the drawers with a low angle block plane and sanded everything smooth. Next comes the finish and some antique hardware that I picked up last winter in upstate NY. Instead of rapping the edge of the stool in leather and using tacks like the picture of the original I plan on upholstering a piece of plywood with 4 inch foam to fit inside the top.
"He has achieved success who has worked well, laughed often, and loved much." Elbert Hubbard
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